What is the problems for carbide tips

What is the  problems for carbide tips

During the use of carbide tips there will certainly be some problems, including cemented carbide tools. It is easy to find the problem, but it is difficult to find the source. What is more difficult is to solve the problem according to the source of the cause, reduce the occurrence of the problem, and reduce the possibility of failure. This can improve the life of cemented carbide tools, reduce the number of purchases and costs of enterprises

Problem 1: Large cross section grain of machined parts

① The machine tool jitters greatly;

② The cutter installation is unreasonable, such as improper installation and impurities on the end face;

③ Uneven datum plane;

④ Uneven feeding force;

⑤ The tool runout tolerance is too large.

Problem 2: Burning of machined parts

① The feeding speed is too slow, the cutting amount is too large, and the machine speed does not match;

② Serious tool passivation;

③ The tool selection is unreasonable;

④ The tool angle does not match the processing material.

Problem 3: The tool is not closely matched and has clearance

① The tool is not adjusted properly, the gasket is added improperly or the tool is not matched;

② The cutter is installed unreasonably (there is slag inclusion in the middle or it is not installed in a proper position);

③ The design size of the tool is inconsistent with the actual manufacturing size.

The above is just a list of common problems of cemented carbide tips. If you encounter other problems or other difficulties, please come to Zhuzhou Jinxin to find solutions, create customized cemented carbide products for you, provide professional design according to your use scenarios and environments, provide improvement solutions, and provide targeted solutions.