Tungsten Carbide Plungers carbide plug
Tungsten carbide plungers are primarily composed of tungsten carbide (WC), often combined with a binder material such as cobalt (Co). The typical composition can vary, but common mixtures include 91.5% WC + 8.5% Co or 89% WC + 11% Co. This composition provides a balance of hardness, strength, and toughness, making it suitable for high-stress applications.
Hard alloy carbide plug Properties and Characteristics
Hardness and Wear Resistance: Tungsten carbide is one of the hardest materials available,仅次于金刚石, with excellent wear resistance. This makes it ideal for applications where high levels of abrasion and erosion are present.
Strength and Toughness: Despite its hardness, tungsten carbide also exhibits good strength and toughness, allowing it to withstand high pressures and loads without fracturing.
Corrosion Resistance: Tungsten carbide is resistant to many corrosive chemicals, making it suitable for applications involving aggressive media.
High-Temperature Stability: Tungsten carbide retains its mechanical properties at elevated temperatures, making it suitable for high-temperature applications.
Manufacturing Process
Tungsten carbide plungers are manufactured through a complex process involving powder metallurgy techniques. The tungsten carbide powder is mixed with a binder material and then pressed into the desired shape. The pressed component is then sintered at high temperatures to consolidate the material and form a dense, strong plunger.
Applications
Tungsten carbide plungers are used in various industrial applications, including:
Reciprocating Compressors: In ethylene plants, tungsten carbide plungers are used in reciprocating compressors to compress ethylene gas at high pressures. Their wear resistance ensures long service life and reliability.
High-Pressure Pumps: Tungsten carbide plungers are also used in high-pressure pumps for applications such as oil and gas extraction, water jet cutting, and chemical processing. Their ability to withstand high pressures and abrasive media makes them ideal for these demanding applications.
1.Material: WC+Ni/WC+Co
2. Grade:YN8 YG11 YG8
3. Features: Wear Resistance, Corrosion Resistance,High Precision, long lifetime
4. Surface finishing: Ra0.2-0.4
5. Straightness:0.005
6. Hardness: HRA89-90 Bending strength:3500
7. Technology: HIP sintering
Tolerance is the most important for tungsten carbide plunger, because the plunger is used in a high-pressure water pump, and the water pump needs high air pressure. In order to prevent the water pump from air leaking, it is required that the tungsten carbide plunger and the hole need to have good air tightness. tungsten carbide plunger from TUNGSTEN MAN, length tolerance: 0,+0.05mm outer diameter +0,+0.01mm tolerance: surface finish: Surface Finish: Ra 0.2 -Ra 0.4.
Advantages for Cemented Tungsten Carbide Plunger from Zhuzhou Jinxin
1. Material: using high quality raw material
2. Production Procedure: Powder preparing- Pressing-HIP sintering- Processing-Finishing
3. Perfect quality control systerm: ISO9001:2015
4. Various dimension for choosing
5. Various grade for choosing based on your application. the hardness is from HRA82 to HRA92.5
6. We also accept manufacturing based on your drawing
7. We have professional technician team and sales team, giving you professional suggestion
8. Abundant experience accumulation in serving TOP 10 companies in Oil & Gas Industry:
a, Flexible payment term
b, Expedite communications
c, Quick and Professional Response
Tungsten Carbide Plungers carbide plug
Tungsten carbide plungers are primarily composed of tungsten carbide (WC), often combined with a binder material such as cobalt (Co). The typical composition can vary, but common mixtures include 91.5% WC + 8.5% Co or 89% WC + 11% Co. This composition provides a balance of hardness, strength, and toughness, making it suitable for high-stress applications.
Hard alloy carbide plug Properties and Characteristics
Hardness and Wear Resistance: Tungsten carbide is one of the hardest materials available,仅次于金刚石, with excellent wear resistance. This makes it ideal for applications where high levels of abrasion and erosion are present.
Strength and Toughness: Despite its hardness, tungsten carbide also exhibits good strength and toughness, allowing it to withstand high pressures and loads without fracturing.
Corrosion Resistance: Tungsten carbide is resistant to many corrosive chemicals, making it suitable for applications involving aggressive media.
High-Temperature Stability: Tungsten carbide retains its mechanical properties at elevated temperatures, making it suitable for high-temperature applications.
Manufacturing Process
Tungsten carbide plungers are manufactured through a complex process involving powder metallurgy techniques. The tungsten carbide powder is mixed with a binder material and then pressed into the desired shape. The pressed component is then sintered at high temperatures to consolidate the material and form a dense, strong plunger.
Applications
Tungsten carbide plungers are used in various industrial applications, including:
Reciprocating Compressors: In ethylene plants, tungsten carbide plungers are used in reciprocating compressors to compress ethylene gas at high pressures. Their wear resistance ensures long service life and reliability.
High-Pressure Pumps: Tungsten carbide plungers are also used in high-pressure pumps for applications such as oil and gas extraction, water jet cutting, and chemical processing. Their ability to withstand high pressures and abrasive media makes them ideal for these demanding applications.
1.Material: WC+Ni/WC+Co
2. Grade:YN8 YG11 YG8
3. Features: Wear Resistance, Corrosion Resistance,High Precision, long lifetime
4. Surface finishing: Ra0.2-0.4
5. Straightness:0.005
6. Hardness: HRA89-90 Bending strength:3500
7. Technology: HIP sintering
Tolerance is the most important for tungsten carbide plunger, because the plunger is used in a high-pressure water pump, and the water pump needs high air pressure. In order to prevent the water pump from air leaking, it is required that the tungsten carbide plunger and the hole need to have good air tightness. tungsten carbide plunger from TUNGSTEN MAN, length tolerance: 0,+0.05mm outer diameter +0,+0.01mm tolerance: surface finish: Surface Finish: Ra 0.2 -Ra 0.4.
Advantages for Cemented Tungsten Carbide Plunger from Zhuzhou Jinxin
1. Material: using high quality raw material
2. Production Procedure: Powder preparing- Pressing-HIP sintering- Processing-Finishing
3. Perfect quality control systerm: ISO9001:2015
4. Various dimension for choosing
5. Various grade for choosing based on your application. the hardness is from HRA82 to HRA92.5
6. We also accept manufacturing based on your drawing
7. We have professional technician team and sales team, giving you professional suggestion
8. Abundant experience accumulation in serving TOP 10 companies in Oil & Gas Industry:
a, Flexible payment term
b, Expedite communications
c, Quick and Professional Response
